Our leading business is in Chemical Industries and we have The New Generation Of Water Treatment Formulations.
Our range of Tailor made Water Trearment Formulations...
1. Antiscalent Chemical for Scale Inhibition "SCALATOR - 333" Antimicrobial Agent. 2. "BECTAQEET" for Sanitation to inhibit microbial growth. 3. Acid inhibitor "COLODIL - 09" for Acid inhibition to protect metallic surface from Acidic boiling. 4. Floculant "RAPIFLOCK" for Rapid Solid-Liquid Seperation. 5. pH Reducer for Repid reduction in pH with very low quantity addition of reducer. 6. Descalent "DESCALE - 09" for descaling the scale deposited on metallic with Acid inhibitor. 7. "IA - 108" Boiler Water Treatment Compound. 8. pH Booster for Rapid boost-up pH with very low quantity addition of booster. 9. DEFOAMER - IS - 072. 10. Viscocity Reducer. 11. Polymetric Antiscalent "SCALATER - 1008".
In industrial processes considerable cooling is needed to condense gases, Control process temperature and protect equipment. Water is used as the primary coolant in all industrial application Increasing water and energy consumption with decreasing availability of both, forces industries to maximize utilization by recycling water. Natural water always occurs as a dilute Solution of minerals. In a recirculating cooling water system. water is cooled in a cooling tower and recycled again and again through cooling equipment, thus becoming more concentrated in its mineral content giving rise to the following problems.
Scale formation in heat transfer areas.
Fouling by accumulation of suspended solids and corrosion products.
Corrosion of cooling equipment
Growth of micro - organisms.
Cooling water treatment with chemical formulation to combat these problems is of prime importance for guaranteed trouble free operation of the cooling systems.
With the development of Polymeric blend Organo phosphonates emerges a new area in water base systems.
The advantage of using SCALATOR-333
SCALATOR -333 has a much higher thermal stability because of the C -P Bond.
Application of Scalator-333 is independent of pH value, there by offering a wide range of pH flexibility in water base systems. Acid injections can be avoided or reduced SCALATOR-333 has an outstanding hydrolytic stability as compared to pyrophosphates at different range of temperature and pH. So they can be used over wide ranges or temperature and pH. Hydrolytic stability of SCALATOR-333 as compared to pyro phosphates is shown in the above graph.
Unlike polyphosphates which are nutrients for microorganisms SCALATOR-333 does not encourage the growth of micro-organisms.
SCALATOR-333 has a synergistic effect with corrosion inhibition. Ecologically objected chromates can be totally eliminated or reduced to extremely low levels. SCALATOR-333 is a nontoxic volatile and nonflammable compound.
SCALATOR-333 is an extremely powerful sequestering agent and effective at threshold levels due to high sequestering property, SCALATOR-333 can sequester iron very effectively and can disperse twice the concentration of suspended iron than equal weight of other sequestering agents.
SCALATOR-333 is compatible with most of the chemicals used in water base systems and fully effective in the presence of chlorine as well as chromate and other oxidizing, nonoxidizing, biocides and dispersants.
Inspite of contamination with oil or hydrocardons as can be found in refineries and chemical plants, SCALATOR-333 stabilizes hardness effectively.
Threshold Effect - Ability to from complex with metal ions at substochiometric levels.
Defloculation - Ability to disperse solid material in a liquid medium prevents fouling as shown in the following graph.
Fouling Factors in heat transfer with and without SCALATOR-333
The following tale is reproduced for a ready reference to compare the effectiveness of SCALATOR-333 and currently used polyphosphates in water base systems.
SALATOR -333
POLYPHOSPHATES
CaCO3
Excellent
Excellent (short duration)
CaSO4
Excellent
Fair
Iron Stability
Excellent
Excellent (Short duration)
Thermal Stability
Excellent
Poor
Biological Stability
Excellent
Poor
Promotion of Ortho Phosphate
None
Yes
Chlorine Stability
Excellent
Fair
Water Treatment - Boiling and Cooling Systems
Water is treated depending upon its characteristics. It may be corrosive or scale forming or both. Depending upon the nature of water, design of water systems and operating parameters, We can give suitable formulations based on Polymeric blend Organo Phosphates to control scaling, fouling and corrosion. water is used all industries. The presence of metal ions like Ca, Mg, Mn, Cu, and Fe Etc. in water causes serious problems to the industries as they act as catalyst for undesirable reactions or impart objectionable colour to the and products. They also may promote under deposits corrosion. It is extremely costly and impractical to remove trese metal ions from water, hence comes the use of sequestering agents in water treatment.
Sequestration is the suppression of metal ion without the removal of ion/from the system.
SCALATOR -333 compounds being extremely powerful, sequestering agents are successfully used in water treatment to avoid the undesirable effects of metal ions in the industries as listed
Chemicals and Pharmaceuticals
Textiles
Sugar processing
Leather
Oil fields
Metal finishing
Food stuff and beverages
Fertilizers
Photographic formulations
Steel Plants
Thermal power stations etc.
Pulp and Paper
The traditionally used sequestering agents like, EDTA, NTA, Sodium Polyphosphates etc. can be substituted by Scalator -333 at cost reduction with improved performance on account of stability over a wide Range of temperature and pH.
More and more industries are swiching over to SCALATOR-333, i.e. phosphonate based cooling water treatment as well as boiling water processes because of their said advantages.
SCALATOR -333 FOR SCALE INHIBITION
Specification for SCALATOR -333
Colour
Colourless to pale yellow
Specific Gravity
1.20±0.05
pH
5 to 7
Solubility
Compatible with water
Dose in ppM
10 ± 3
Dosing Points
Into clear juice before entering into evaporator proper .
Into the third & fourth body by dosing pump.
Precaution to be taken for getting better results
Evaporator & pan tubes should be perfectly cleaned.
As soon as the evaporator body is restarted the addition of the SCALATOR -333 must be started.
Syrup supply tanks should be periodically cleaned.
FOR any more technical details you may contact our above OFFICIAL ADDRESS
BACTAQUEET:
Biocide for Sugar Production Introductory Bacterial generation in warm sugarcane juice is a natural phenomenon. Enzyme inveratase which is mainly responsible for the loss of sucrose in sugarcane juice. Also bacteria like Leuconostoc, Aerobactor etc. & yeast like Saccharomyces are responsible for the loss of sucrose in sugarcane juice which ultimately leads to loss of sugar. Not only that, many micro organism which proliferate in the mill gutter pipelines; weight tanks; crushers; causes sugar loss.
To overcome this inversion activity (sugar loss) "Bactoqueet" is found successful chemical compound in so many sugar industries.
Synergism of quats compound with other suitable antimicrobial agent have immerged, our range of products namely 'Bactaqeet' as the satisfactory & successful Group of Biocide.
DOSAGE
PRODUCT
Quantity In Kgs. For every 100 MT Sugarcane Crushing
BACTAQEET - B
1.5 - 2 Kgs. i.e. 15 - 20 ppM. ± 3 ppM
BACTAQEET - sp
0.0 - 1.0 Kgs. i. e. 8 - 12 ppM. ± 2 ppM
BACTAQEET - 09
0.2 - 0.5 Kgs. 2 - 5 ppM.
Application Points mills gutters; tanks wherever sugarcane juice is travelling & storage. Method of application:
Either it can be sprayed at interval in its original concentration wherever is required.
Or it can be sprayed regularly with suitable dilution at the application points.
Summary
Reduction in purity drop from primary juice to mix juice observed by sugar factories is found 0.2 to 1 unit. Economical viability records, obtained from several sugar factories may be furnished on request
Benefits of using Bactaqeet
Germicidal over a wide range of pH
Prevents inversion of sugar arising out of
Bacterial and fungal contamination.
Reduces invert sugar in mixed juice and clarified juice.
Sucrose in juice is not affected.
No corrosion of plant/ machinery, tanks, pipes etc.
COLODIL 09 METAL:
COLODIL-09 is a completely homogeneous mixture of number of ingredients which impart a property of corrosion inhibitor. Addition of a very little quantity of our above protect at the same time it will accelerate the rate of cleaning also.
Field of application: Scale formation and corrosion is a major problem for every Heat transfer equipments, water cooling systems and Boilers tubes. Our colodil -09 prevents corrosion during the course of cleaning with acid (Hydrochloric) of higher concentration at severe Boiling conditions.
Application: COLODIL-09 is recommended to add in 0.5 to 1.1 % quantity to the acidic bath depending upon the concentration of acid used.
Advantages:
Heavy metal loss, due to severs acidic cleaning operation can be minimised to negligible loss.
No Blistering or damages is observed.
Brighter -matalic surface with rupid cleaning is observed.
Test report on COLODIL-09
Type of Metal
Test Conditions
Inhibitor Quantity in %
Metal Loss %
Brass
10% HCL
Inside Temperature 95 - 100'c
Boiling Time 2 Hrs.
0.5 %
0.03 %
Brass
4. 10 % HCL 5. Inside Temperature 95 - 100'c 6. Boiling Time 2 Hrs.
01.1%
0.02 %
Packing: Available in 60 Kgs. packing N/B.: Acidic Cleaning where Nitric acid is used we advise to use Colodil -09
RAPIFLOCK:
Polylectrolyte for solid Liquid Speeratin in Hydrometallurgy & Chemical Processes.
APPLICATION These are highly efficient polylectrolyte, specially designed for solid - liquid separation. Its application also include sedimentation of Acid leach in Zinc, Uranium Copper, Carbonate leach in Uranium, Potassium, Lime, Phosphoric Acid and Gold Liquor.
Filtration of base metal sulphide Oxides and hydroxied concentrates.
PRODUCT DATA
RAPIFLOCK (For Sugar industry )
RAPIFLOCK -09
RAPIFLOCK-081
Appearance
White Powder
Weter Soluble Liquid Polymer Nonionic
water Soluble Liquid Polymer Nonionic
Ionic character
Nonionic
Nonionic
Nonionic
Product Viscocity (cps) @ 25C
---
900
700
Stock Solution Viscocity (cps) @ 25C
150
120
100
Use Concentration Suggested (mg/1)
0.50
1.50
3
Active Content (%)
90
50
30
FEATURES: Easy to prepare solution and effective at low dosages. Completely miscible with water.
BENEFITS: Rapid setting , high filtration rate. improved filter clarity. marked increase in under flow density. increased throughputs. Efficient filter cake washing. No special care is required in handling these products.
PACKAGING: It is packed in 20 and 50 LTR HDP carboys or in 20/50 Bag.
DIRECTIONS FOR USE: These may be inloaded manually or pumped directly into the dilution thak from the container. prepare stock solution ( 1.00 to 1.50 w/v ) of the polyelectrolyte using filtered water. Prepared feed solution by diluting the stock solution about ten times directly or by online using filtered water. For small systems chemicals can be dosed by gravity or by dosing equipment. However for large systems for optimum efficiency use of dosing system is recommended.
HANDLING: Do not store the material in open. Keep the container tightly closed
This is a liquid blend of Aromatic triazole and Alky Phosphonate.
APPEARANCE
Radish brows Liquid
PH
1.00 - 3.00
SP. GRAVITY
1.30
DOSAGE
5 Gms / Ton liquor for reducing each unit of pH i.e. to bring down pH from 9 to 7, 10 gms of the chemical will be required.
SELF LIFE
18 months
APPLICATION
This chemical can be used for reducing pH of circulating water, fruit solution, particularly in s ugar cane of beet juice of in any other chemical solution. It is compatible with all other chemicals.
PACKING
50/100 HDPE Carboy
PRECAUTION
Avoid contact with eyes, skin and clothing. wear rubber gloves.
DESCALE-09 is our -Tailor made formulation for cleaning plant's and equipment's metallic surface. Scale formation in water base industry is a common phenomenon. descale -09 is most efficient scale remover, with acid inhibitor.
IA 108 BOILER:
IA-108 is a phosphate based compound formulated for internal treatment of Boiler feedwater especially in sugar industries.
Appearance: IA-108 is a free flowing white powder.
Solubility: completely soluble in water.
Application : IA-108 has been specially formulated for internal treatment of boiler feedwater in sugar industry. Boilers working up to a pressure of 600 PSI and using 90 -95 % (100% with full crushing ) returned steam Condensate/ Vapor condensates from evaporators, juice heaters and pans as boiler feed.
IA-108 should be used along with IA-081 (Catalyzed Oxygen Scavenger ) where protection against corrosion due to Oxygen in boilers and boiler feed system is required.
Product Benefits :
Reduces the insulating hardness scale deposists and corrosion in boiler.
maintains steady levels of pH, Caustic alkalinity and phosphates in boiler blowdown water.
Conditions sludge to prevent deposition and facilities its easy removal by normal blowdown procedures.
Caustic Alkalinity 200-300 PPm.
Blow Down: It is essential to blowdown the boiler every shift to ensure complete removal of sludge from the entire system and also prevent TDS from exceeding the prescribed limits.
4. Reduces boiler carryover due to foaming. 5. Minimizes boiler maintenance, down time and cleaning costs.
Dosage and Feeding: IA -108 treatment is determined by the type of boiler, quality of boiler feedwater and other relevant factors. It is used ad a dilute solution (1 % maximum ) prepared by gradually adding the powder with constant stirring into make-up or condensate ( temperature not exceeding 35°-C ) quality water. Our technical representative will recommend suitable dosage after analyzing the boiler feed water. IA -108 should be fed continuously through feed pump suction by a suitable metering pump.
Control: For optimum efficiency the following values of hardness and alkalinity are suggested .
Test Control Valve TDS 300 PPm. Hardness Zero PPm.
Handling: IA- 108 is not a hazardous chemical although it may irritate sensitive skin. In such an incidence, wash the effected area with cold water immediately. Rubber Gloves and face shields (i.e. Goggles) mist be worn white handling IA-108.
Packaging : IA-108 packed in 50 Kgs. (net) bags. It should be stored in dry place.
INTRODUCTION Specificity of foaming ingredients, due to variable nature of input solids and operating conditions, due to variable nature of input solids and operating conditions, poses severe problems in molasses / grain fermentation, thus resulting in high consumption of defoaming and antifoaming agent at the stake of poor alcohol recovery and inclreased BOD & COD level.
Number of conventional proprietary formulation of defoamer available in the market with no basic technical concept, have apparent defoamer characteristic thus resulting in camouflage / deceiving performance giving rise to reduced recovery, increased microbial growth BOD & COD requirements etc.
Various impurities present in conventional defoamer and being added during dilution of molasses / grains do have catalytic detrimental affect on fermentation efficiency, formation of slimes and corrosive products.
IT is a ripe time to give a thought over modern concept of Eco-friendly defoaming and antifoaming agents so as to meet the global standards.
TRO (A conventional Product ) being used as defoamer in Distillery.
Turkey red oil ismade by sulphating castor oil, followed by neatralization with sodium hydroxide (temp. <30-35°C ). Variation in operating temperature etc. results in formation of following undesirable side products.
Above undesirable side products are not Eco -Friendly & results in reduced recovery, increased microbial ghwth, formation of slimes and corrosive products, increased BOD and COD level.
PRODUCTSPECIFICATIONS:
APPREANCE : CREAMISH - WHITE
DISPERSION (PASTE)
2. CHEMICAL NATURE : POLYGYDROXYFATTY
ESTERS
3. IONIC NATURE : NON IONIC
4. PHOF 2% EMULSION : 6.5 ± 0.5
5. DENSITY AT 25 * C : 0.970 ± 0.010 GM/ ML.
6. MOSTURE
( DEA AND STARK METHOD) : 80 ± 0.5 %
7. TFM : 20 ± 0.5 %
8. SILICON OIL : 2.5 %
9. SOLUBILITY : REDILY DISPERSIBLEIN COLD WATER
OUTSTANDING PROPERTIES :
IS -072 being non -ionic nature is stable in all the probable operational parameters in distilleries and does not have any side effect.
It does not ionize.
Safe and economical in use than the conventional prodects.
IS -072 is Based on vegetable oil and polyhydric alcohol, thus a single complex state product.
It is non volatile, easy to disperse, strong spreading power and surface attraction and orientation.
USES :
IS -072 is used as defoarming and antifoaming agent in distilleris.
RECOMMENDED APPLICATION :
IS -072 being NON IONIC dispersion, to be diluted with water (1:3) ans sprayer where foam is generated or where the foaming problem is encountered, to eliminate the foam completery.
DOSES : the quantity IS -072 being dispersion, to be used will depend on the intensity of foam etc. Estimated Dose level 50 -100 ppm.
AN EFFECTIVE POLYMERIC ANTISCALANT FOR SUGAR MILL EVAPORATOR
PRODUCT SPECIFICATION:
APPEARANCE : CLEAR COLOURLESS TO LIGHT YELLOW
CHEMICAL NATURE : LIQUID
IONIC NATURE : POLYMERIC
SPECIFIC GRAVITY AT : 1.00 -1.20 ROOM TEMP
SOLUBILITY : WATER SOLUBLE
SHELF LIFE : 2YEARS.
OUTSTANDING PROPERTIES:
ANTINUCLEATION : Substoichiometric threshold inhibition of scale forming salts encountered in juice eveporator.
THRESHOLD INHIBITIONS : To cause crystal distortion.
DISPERSING PROPERTIES : prevents deposition of suspended matters like dirt, dust, clay etc.
SEQESTRATION : SCALATOR 1008 is powerful sequestrant of CATIONS & forms water soluble complex with scale forming ions like calcium , magnesium.
HYDROLITICAL & THERMAL
STABILITY : Stable under wide PH range & Temp.
TOXICITY : Nontoxic at the level concentration.
Does not interfere with the sugar crystalisation process.
ADVENTAGES:
Improved evaporation rate i.e. water/hr/ ft2
High clarified juice brix
High syrup brix
High POL in sugar ( final crystalline product_ - percent.
Low POL in final molasses, percent i.e. improved sucrose recovery.
Low POL in filter cake, percent.
Excellen scale prevention due strong che lation of forming salts like ccarbonates, sulphates, phosphate, Oxalate of calcium and silica.
Scale formed are soft and friable and easy to clean due to crystal property.
Reduced evaporator cleaning frequency.
Reduced down time
Uniform heat transfer coefficient is maintained thus resulting in reduced steam consumption, maximum through put uniform brix.
Maceration can be maintained and in some cases increased.
SUGGESTED APPLICATION
SCALATOR -1008 to be used as it is or after dilution 1: 5 -10 times with water and mixed with the clarified juice at a point just before its entry into the vaporator. In most casesfeeding has been found to be more effective.
SPLIT FEEDING
50 % of the total amonut to be added to the clarified sugar juice prior to its entering the first evaporator body and the other 20% to be addded through the feed line entering the 3rd evaporator body and balance 30% to be added to the final evaporator body.
Better scale prevention erriciency is obrained by split feeding the entire quanitity of additive to the clarified prior to its entering the first evaporator body.
DASAGES AND CONSUMPTION
10 -20 ppm on clarified juice.
PERFORMANCE TEST
Test POL in molasses, percent.
Test POL in final crystalline product, percent.
Test POL in filter cake, percent.
OUR SERVICE CELL
Our technicians will study your plant & process and clearly define your requirement.
Formulations best suited for your need will be determined & Suggested.
Our technicians will visit your factory time to time to eusure good after sales services.
We undertake job work for cleaning your plants and equipment with expertiese services.
An enzymatic additive for better yield and time saving.
Description It is a mixture of various enzymes like cc-amylase, Gluco amylase protease along with spores vegetative cells, (3-glucanase, producted from selected strain of Bacillus species. It is a high performance starch Liqueficatation enzyme. Also it contains nutrient salts. Product colour variation has no influence over product strength or enzymatic activity.
Parameters
It works best under the following conditions: Temperature
20oC – 60oC pH 4 to 5.5
Application
It is a mixture of enzymes, spore & nutrients. It
rapidly start break down of starch & Carbohydrates. It is completely capable
to achieve the complete degradation of starch in to fermentable sugar
(Glucose). It is free from transglucosidase activity & therefore produces
quantitative better yields of glucose from liquefied starch.
Use Guideline
There are many factors that influences sacchrification.
Type of Raw Material
Dry Substance (DS)
Type of process equipments
pH & Temperature of the process
Process time
Dose
For Liquid: 2 to 5 PPM basis on fermentable wash, input
For Power: 0.2 to 0.5 PPM fermentable wash, input
Storage
It is advisable to store in cold & dry place, Below
36oC it retains it’s activity for at least 8 months.
Package
10Kgs. & 20Kgs.
Technical Services
We are please to cattier the Tailor made product as per
your specific demand.
Note: The information is in good faith only and we can not guarantee for the result as the process operation is not under our direct control.
