SCALATOR - 333:
ANTISCALENT
- Cooling Water Treatment
- Cooling Towers
- Spray Ponds
- Boiling Water Base Systems
- Heat exchanges tubes
- Pan - Boiling etc.
In industrial processes considerable cooling is needed to condense gases, Control process temperature and protect equipment. Water is used as the primary coolant in all industrial application
Increasing water and energy consumption with decreasing availability of both, forces industries to maximize utilization by recycling water.
natural water always occurs as a dilute Solution of minerals. In a recircuting cooling water system. water is cooled in a cooling tower and recycled again and again through cooling equipment, thus becoming more concentrated in its mineral content giving rise to the following problems.
- Scale formation in heat transfer areas.
- Fouling by accumulation of suspended solids and corrosion products.
- Corrosion of cooling equipment
- Growth of micro - organisms.
Cooling water treatment with chemical formulation to combat these problems is of prime importance for quaranteed trouble free operation of the cooling systems.
With the development of Polymeric blend Organice phosphonates emerges a new area in water base systems.
The advantege of using Scalator -333
- Scalator -333 has a much higher thermal stability because of the C -P Bond.
- Application of Scalator - 333 is independent of pH value, there by offering a wide range of pH flexibility in water base sysetems. Acid injictiions can be avoided or reduced Scalator -333 has an outstanding hydrolytic stability as compared to pyrophosphates at different range of temperature and pH. So they can be used over wide ranges or temprature and pH.
Hydrolytic stability of Scalator -333 as compared to pyro phosphates is shown in the above graph.
3. Unlike polyphosphates which are nutrients for microorganisms Scalator -333 does not encourage the growth of micro-organisms.
4. Scalator -333 has a synergistic effect with corrosion infibition. Ecologically objected chrometes can be leves. Scalator -333 is a nontoxic volatile and nonflamable compound.
5 Scalator -333 is an extremely powerful sequestering agent and effective at threshold leves due to high sequestering property, Scalator -333 can sequester iron very effectivery and can disperse twice the concenration of suspended iron than equal weight of other sequetering agents.
6. Scalator -333 is compatible with most of the chemecals used in water base systems and fully effective inth presence of chlorine as well as chromate and other oxidizing, nonoxidizing, biocides and dispersants.
7 Inspite of contamination with oil or hydrocardons as can be found in refineries and chemical plants, Sxalator -333 stabilises hardness effectively.
8 threshold Effect - Ability to from complex with metal ions at substochiometric levels.
9 Defloculation - Ability to disperse solid material in a liquid medium prevents fouling as shwon in the following graph.
Fouling Factors in heat transfer with and without Scalator -333
The following tale is reproduced for a ready reference to compare the effectiveness of Scalator 333 and currently used polyphosphates in water base systems.
| | SALATOR -333
| POLYPHOSPHATES
|
| CaCO3 | Excellent | Excellent (short duration)
|
| CaSO4 | Excellent | Fair |
Iron Stability
| Excellent | Excellent (Short duration)
|
Thermal Stability
| Excellent | Poor |
Biological Stability
| Excellent | Poor |
Promotion of Ortho Phosphate
| None | Yes
|
Chlorine Stability
| Excellent | Fair |
Water Treatment - Boiling and Cooling Systems
water is treated depending upon its characteristics. It may be corrosive or scale forming or both. Depending upon the nature of water, design of water systems and operating parameters, We can give suitable formulations based on Polymeric blend Organo Phosphates to control scaling, fouling and corrosion. water is used all industries. The presence of metal ions like Ca, Mg, Mn, Cu, and Fe Etc. in water causes serious problems to the industries as they act as catalyst for undersirable reactions or impart objectionable colour to the and products. They also may promote under deposist corrosion. It is extremely costly and impractical to remove trese metal ions from water, hence comes the use of sequestering agents in water treatment.
Sequestration is the suppression of metal ion without the removal of ion/from the system.
SCALATOR -333 compunds being extremely powerful, sequestering agents are successfully used in water treatment to avoid the undesirable effcts of metal ions in the industries as listed
- Chemicals and Pharmaceuticals
- Textiles
- Sugar processing
- Leather
- Oil fields
- Metal finishing
- Food stuff and beverages
- Fertilizers
- Photographic formulations
- Steel Plants
- Thermal power statiions etc.
- Pulp and paper
The traditionally used sequestering agents like, EDTA, NTA, Sodium Polyphosphates etc. can be substituted by Scalator -333 at cost reduction with improved performance on account of stability over a wide Range of temperature and pH.
More and more industries are swiching over to Scalator -333, i.e. phosphonate based cooling water treatment as well as boiling water processes because of their said advantages.
SCALATOR -333 FOR SCALE INHIBITION
Specification for SCALATOR -333
Colour
| Colourless to pale yellow
|
Specific Gravity
| 1.20±0.05
|
| PH | 5 to 6.5
|
| Solubility | Compatible with water
|
| Dose | 10 ± 3
|
Dosing Points
- Into clear juice before entering into evaporator proper .
- Into the third & fourth body by dosing pump.
Precaution to be taken for getting better results
- Evaporator & pan tubes should be perfectly cleaned.
- As soon as the evaporator body is restarted the addition of the SCALATOR -333 must be started.
- Syrup supply tanks should be periodically cleaned.
FOR any more technical details
you may contact our above
OFFICIAL ADDRESS
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BACTAQUEET:
Biocide for Sugar Production:
Introductory:
Bacterial generation in warm sugarcane juice is a natural phenomenon. Enzyme inveratase which is mainly responsible for the loss of sucrose in sugarcane juice. Also bacteria like leuconostoc, Aerobactor etc. & yeast like saccharomyces are responsible for the loss of sucrose in sugarcane juice which ultimately lead to loss of sugar. Not only that, many micro organism which proliferate in the mill gutter pipelines; weight tanks; crushers; causes sugar loss.
To overcome this inversion activity (sugar loss) " Bactoqueet " is found successful chemical compound in so many sugar industries.
Synergism of quats compound with other suitable antimicrobial agent have immerged, our range of products namely 'Bactaqeet' as the satisfactory & successful Group of Biocide.
DOSAGE:
| PRODUCT | Quantity
In Kgs.
For every 100 MT Sugarcane Crushing
|
BACTAQEET -B
| 1.5 -2 Kgs. i.e. 15-20 ppM. ± 3 ppM
|
BACTAQEET -SP
| 0.0-1.0 Kgs. i. e. 8-12 ppM. ± 2 ppM
|
BACTAQEET -09
| 0.2 - 0.5 Kgs. 2-5 ppM.
|
Application Points mills gutters ; tanks wherever sugarcane juice is travelling & storage. Method of application:
- Either it can be sprayed at interval in its original concentration wherever is required.
- Or it can be sprayed regularly with suitable dilution at the application points.
Summary :
Reduction in purity drop from primary juice to mix juice observed by sugar factories is found 0.2 to 1 unit. Economical viability records, obtained from several sugar factories may be furnished on request
Benefits of using Bactaqeet:
- Germicadal over a wide range of pH
- Prevents inversion of sugar arising out of
- bacterial and fungal contamination.
- reduces invert sugar in mixed juice and clarified juice.
- Sucrose in juice is not effected.
- No corrosion of plant/ machinery, tanks, pipes etc.
- Highly advantageous considering cost benefit ratio.
- substantially reduces purity drop from primary juice to mixed juice.
- It is nontoxic during the whole process.
- It is innocent in use and handling.
- Biodegradable hence causes no pollution.
- Non volatile hance highly stable and not at all responsible for salt - formation as others.
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COLODIL 09 METAL:
Colodil -09 is a completely homogeneous mixture of number of ingredients which impart a property of corrosion inhibitor. Addition of a very little quantity of ourr above protect at the same time it will accelerate the rate of cleaning also.
Field of application : Scale formation and corrosion is a major problem for every Heat transfer equipments, water cooling systems and Boilers tubes. Our colodil -09 prevents corrosion during the course of cleaning with acid (Hydrochloric) of higher concentration at severe Boiling conditions.
Application : Colodil -09 is recommended to add in 0.5 to 1.1 % quantity to the acidic bath depending upon the concentration of acid used.
Advantages:
- Heavy metal loss, due to severs acidic cleaning operation can be minimised to negligible loss.
- No Blistering or damages is observed.
- Brighter -matalic surface with rupid cleaning is observed.
Test report on Colodil -09
Type of Metal
| Test Conditions
| Inhibitor
Quantity
in %
| Metal Loss %
|
Brass
| - 10% HCL
- Inside Temperature 95 - 100'c
- Boiling Time 2 Hrs.
| 0.5 %
| 0.03 %
|
| Brass | 4. 10 % HCL
5. Inside Temperature 95 - 100'c
6. Boiling Time 2 Hrs.
| 01.1% | 0.02 %
|
Packing: Available in 60 Kgs. packing
N.B. : Acidic Cleaning where Nitric acid is used we advise to use Colodil -09
NON WARRANTY
This information is based on test - condition is not under our direct
direct control and hence we may not take responsibility for
the operations not under our direct control.
|
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RAPIFLOCK, :
Polylectrolyte for solid Liquid Speeratin in Hydrometallurgy & Chemical Processes.
APPLICATION :
These are highly efficient polylectrolyte, specially designed for solid - liquid separation. Its application also include sedimentation of Acid leach in Zinc, Uranium Copper, Carbonate leach in Uranium, Potassium, Lime, Phosphoric Acid and Gold Liquor.
Filtration of base metal sulphide Oxides and hydroxied concentrates.
PRODUCT
DATA
| RAPIFLOCK
(For Sugar industry )
| RAPIFLOCK -09 | RAPIFLOCK-081 |
Appearance
| White Powder
| Weter Soluble
Liquid Polymer
Nonionic
| water Soluble Liquid
Polymer Nonionic
|
| Ionic character | Nonionic | Nonionic
| Nonionic |
| Product Viscocity (cps) @ 25C | --- | 900
| 700 |
| Stock Solution Viscocity (cps) @ 25C | 150 | 120
| 100 |
| Use Concentration Suggested (mg/1) | 0.50 | 1.50 | 3 |
| Active Content (%) | 90 | 50 | 30
|
FEATURES: Easy to prepare solution and effective at low dosages. Completely miscible with water.
BENEFITS : Rapid setting , high filtration rate. improved filter clarity. marked increase in under flow density. increased throughputs. Efficient filter cake washing. No special care is required in handling these products.
PACKAGING : It is packed in 20 and 50 LTR HDP carboys or in 20/50 Bag.
DIRECTIONS FOR USE : These may be inloaded manually or pumped directly into the dilution thak from the container. prepare stock solution ( 1.00 to 1.50 w/v ) of the polyelectrolyte using filtered water. Prepared feed solution by diluting the stock solution about ten times directly or by online using filtered water. For small systems chemicals can be dosed by gravity or by dosing equipment. However for large systems for optimum efficiency use of dosing system is recommended.
HANDLING : Do not store the material in open. Keep the container tightly closed
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DESCALE -09:
For Plant & Equipment cleaning :
Descale -09 is our -Tailor made formalation for cleaning plant's and equipment's metallic surface. Scale formation in water base industry is a common phenomenon. descale -09 is most efficient scale remover, with acid inhibitor.
Technical Specification :
Descale -09
Colour : Light to dark brown.
Specific Gravity : 1.18 to 1.25 + 0.07
Solubility : Completely water Soluble
Using Medium : Acidic
PH : 2-4
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IA 108 BOILER:
IA -108 is a phosphate based compound formulated for internal treatment of Boiler feedwater especially in sugar industries.
Appearance :
IA - 108 is a free flowing white powder.
Solubility :
completely soluble in water.
Application :
IA -108 has been specially formulated for intenal treatment of boiler feedwater in sugar industry. Boilers working upto a pressure of 600 PSI and using 90 -95 % (100% with full crushing ) returned steam Condensate/ Vapor condensates from evaporators, juice heaters and pans as boiler feed.
IA - 108 should be used alongwith IA-081 (Catalysed Oxygen Sxavenger ) Where protection against corrosion due to Oxygen in boilers and boiler feed system is required.
Product Benefits :
- Reduces the insulating hardness scale deposists and corrosion in boiler.
- maintains steady levels of pH, Caustic alkalinity and phosphates in boiler blowdown water.
- Conditions sludge to prevent deposition and facilities its easy removal by normal blowdown procedures.
caustic Alkalinity 200-300 PPm.
Blow Down: It is essential to blowdown the boiler every shift to ensure complete removal of sludge from the entire system and also prevent TDS from exceeding the prescribed limits.
4. Reduces boiler carryover due to foaming.
5. Minimises boiler maintenance, down time and cleaning costs.
Dosage and Feeding :
IA -108 treatment is determined by the type of boiler, quality of boiler feedwater and other relevant factors. It is used ad a dilute solution (1 % maximum ) prepared by gradually adding the powder with constant stirring into make-up or condensate ( temperature not exceeding 35°-C ) quality water. Our technical representative will recommend suitable dosage after analysing the boiler feed water. IA -108 should be fed continuously through feed pump suction by a suitable metering pump.
Conrol :
For optimum efficiency the following values of hardness and alkalinity are suggested .
Test: Cntrol Valve
TDS 300 PPm.
Hardness Zero PPm.
Handling : IA- 108 is not a hazardous chemical although it may irritate sensitive skin. In such an incidence, wash the effencted area with cold water immediately. Rubber Gloves and face shields ( .e. Goggles ) mist be worn white handlng IA - 108.
Packaging :
IA - 108 packed in 50 Kgs. (net) bags. It should be stored in dry place
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IS -072 EFFECTIVE :
INTRODUCTION:-
Specificity of foaming ingredients, dute to variable nature of input solids and operating conditions, dute to variable nature of input solids and operating conditions, poses severe problems in molasses / grain fermentation, thus resulting in high consumption of defoaming and antifoaming agent at the stake of poor alcohol recovery and inclreased BOD & COD level.
Number of conventional proprietary formulation of defoamer available in the market with no basic technical concept, have apparent defoamer characteristic thus resulting in camoughage / deceiving parmormance giving rise to reduced recovery, increased microbial growth BOD & COD requirements etc.
Various impurities present in conventional defoamer and being added during dilution of molasses / graints do have catalytic detrimental affect on fermentation efficiency, formation of slimes and corrosive products.
IT is a ripe time to give a thught over modern concept of Eco-friendly defoaming and antifoaming agents so as to meet the global standards.
TRO ( A conventional Product ) being used as defoamer in Distillery.
Turkey red oil ismade by sulphating castor oil, followed by neatralization with sodium hydroxide (temp. <30-35°C ). Variation in operating temperature etc. results in formation of following undesirable side products.
Fatty acid ( Ricinolic ), Soap ( Sodium Ricinoleate ) Glycerol, Triglycerides ( Unreacted Castor Oil ), Mono & Di-glycerides, Lactones, Lactides, Sulfated Fatty Acid, Monoglyceride Sulphate, Diglyceride Sulfate, Sulfated Triglyceride, corresponding sulfonates , Sulphato- Sulphonates, Hydrozy Sulfate and Sulphonates, Hydroxy Fatty Acid and Hydroxy glycerides.
Above undesirable side products are not Eco -Friendly & results in reduced recovery, increased microbial ghwth, formation of slimes and corrosive products, increased BOD and COD level.
PRODUCTSPECIFICATIONS :
- APPREANCE : CREAMISH - WHITE
DISPERSION (PASTE)
2. CHEMICAL NATURE : POLYGYDROXYFATTY
ESTERS
3. IONIC NATURE : NON IONIC
4. PHOF 2% EMULSION : 6.5 ± 0.5
5. DENSITY AT 25 * C : 0.970 ± 0.010 GM/ ML.
6. MOSTURE
( DEA AND STARK METHOD) : 80 ± 0.5 %
7. TFM : 20 ± 0.5 %
8. SILICON OIL : 2.5 %
9. SOLUBILITY : REDILY DISPERSIBLEIN COLD WATER
OUTSTANDINGPROPERTIES :
- IS -072 being non -ionic nature is stable in all the probable operational parameters in distilleries and does not have any side effect.
- It does not ionize.
- Safe and economical in use than the conventional prodects.
- IS -072 is Based on vegetable oil and polyhydric alcohol, thus a single complex state product.
- It is non volatile, easy to disperse, strong spreading power and surface attraction and orientation.
USES :
IS -072 is used as defoarming and antifoaming agent in distilleris.
RECOMMENDED APPLICATION :
IS -072 being NON IONIC dispersion, to be diluted with water (1:3) ans sprayer where foam is generated or where the foaming problem is encountered, to eliminate the foam completery.
DOSES :
the quantity IS -072 being dispersion, to be used will depend on the intensity of foam etc. Estimated Dose level 50 -100 ppm.
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SCALATOR -1008:
SCALATOR -1008 :AN EFFECTIVE POLYMERIC ANTISCALANT FOR SUGAR MILL EVAPORATOR
PRODUCT SPECIFICATION:
- APPEARANCE : CLEAR COLOURLESS TO LIGHT YELLOW
- CHEMICAL NATURE : LIQUID
- IONIC NATURE : POLYMERIC
- SPECIFIC GRAVITY AT : 1.00 -1.20
ROOM TEMP - SOLUBILITY : WATER SOLUBLE
- SHELF LIFE : 2YEARS.
OUTSTANDING PROPERTIES
- ANTINUCLEATION : Substoichiometric threshold inhibition of scale forming salts encountered in juice eveporator.
- THRESHOLD INHIBITIONS : To cause crystal distortion.
- DISPERSING PROPERTIES : prevents deposition of suspended matters like dirt, dust, clay etc.
- SEQESTRATION : SCALATOR 1008 is powerful sequenstant of CATIONS & forms water soluble complex with scale forming ions like calcium , magnesium.
- HYDROLITICAL & THERMAL
STABILITY : Stable under wide PH range & Temp.- TOXICITY : Nontoxic at the level concentration.
- Does not interferf with the sugar crystalisation process.
ADVENTAGES
- Improved evaporation rate i.e. water/hr/ ft2
- High clarified juice brix
- High syrup brix
- High POL in sugar ( final crystalline product_ - percent.
- Low POL in final molasses, percent e.e. improved sucrose recovery.
- Low POL in filter cake, percent.
- Excellen scale prevention due strong che lation of forming salts like ccarbonates, sulphates, phosphate, Oxalate of calcium and silica.
- scale formed are soft and friable and easy to clean due to crystal property.
- Reduced evaporator cleaning frequency.
- Reduced down time
- Uniform heat transfer coefficient is maintaineed thus resulting in reduced steam consumption, maximum through put uniform brix.
- Maceration can be maintained and in some cases. increased.
SUGGESTED APPLICATION
SCALATOR -1008 to be used as it is or after dilution 1: 5 -10 times with water and mixed with the clarified juice at a point just before its entry into the vaporator. In most casesfeeding has been found to be more Effective.
SPLIT FEEDING
50 % of the total amonut to be added to the clarified sugar juice prior to its entering the first evaporator body and the other 20% to be addded through the feed line entering the 3rd evaporator body and balance 30% to be added to the final evaporator body.
Better scale prevention erriciency is obrained by split feeding the entire quanitity of additive to the clarified prior to its entering the first evaporator body.
DASAGES AND CONSUMPTION
10 -20 ppm on clarified juice.
PERFORMANCE TEST
- Test POL in molasses, percent.
- Test POL in final crystalline product, percent.
- Test POL in filter cake, percent.
THIS INFORMATION IS GIVEN IN GOOD FAITH, BUT WITHOUT ANY WARRANTY.
|
OUR SERVICE CELL
- Our technicians will study your plant & process and clearly define your requirement.
- Formulations best suited for your need will be determined & Suggested.
- Our technicians will visit your factory time to time to eusure good after sales services.
We undertake job work for cleaning your plants and equipment with expertiese services.
WHILE THE INFORMATION IS BELIEVED TO BE RELIABLE WE DO NOT GUARANTEE ITS ACCURACY. PURCHASERS ARE URGED TO MAKE THEIR OWN TESTS WITH MATERIAL DESCRIBED HEREIN. NOTHING CONTAINED HEREIN IS INTENDED AS A RECOMMENDATION TO USE OUR PRODUCTS SO AS TO INFRINGE ANY PATENT. WE ASSUME NO LIABILITY FOR CUSTOMERS VIOLATION OF PATENT OR OTHER RIGHTS.
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PH REDUCER:
PH REDEUCER
GENERAL DESCRIPTION
| : | This is a liquid blend of Aromatic triazole and Alky Phosphonate.
|
APPEARANCE
| : | Radish brows Liquid
|
| PH | : | 1.00 -3.00
|
SP. GRAVITY
| : | 1.30 |
| DOSAGE | : | 5 gms / ton liquor for reducing each unit of pH i.e. to
bring down pH from 9 to 7, 10 gms of the chemical
will be required.
|
SELF LIFE
| : | 18 months
|
| APPLICATION | : | This chemical can be used for reducing pH of
circulating water, fruit solution, particularly in s
ugar cane of beet juice of in any other chemical
solution. It is compatible with all other chemicals.
|
| PACKING | : | 50/100 HDPE Carboy
|
| PRECAUTION | : | Avoid contact with eyes, skin and clothing. wear rubber gloves.
|
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